Case Study: Didcot Power Station

Summary: Magnom™ Process Units installed onto the lubrication circuits of all coal pulverising mill open gear transmissions (32 off total – 8 per generator, 4 generators)

Customer: Innogy Plc
Didcot A Power Station
Oxon

Standard Product(s): Magnom™ Inline Process Unit 20 Core

Application(s): Transmissions [Large Scale] Lubrication Oils

Industry(s): Power Generation

Notes

The Magnom™ technology has been trialled and installed into Didcot A, the 2040 MW coal fired power station first commissioned in 1972, as a protection device for the open gear transmissions in the vertical axis coal mills.

magnom in lub circuit of trnsmissionThe Magnom units have dramatically reduced the amount of contaminant in the ExxonMobil lubricant. The Magnom was the only device capable of achieving this without incurring a prohibitive pressure drop.

The Innogy engineers and ExxonMobil have a continual responsibility to review operating practice with a view to improving efficiency, extending asset life and, importantly, to achieve and where possible exceed increasingly stringent environmental targets. The Magnom™ installation has met all of these ends. 

Customer comments

“Magnom is a no brainer in this type of application and can be rolled out into all vertical axis mills which are common to most coal fired power stations.”

Benefits

  • Elimination of Transmission failures
  • Zero pressure drop installation
  • Replacement of existing filtration
  • Introduction of Synthetic Lube
  • Extended fluid life (200%)
  • Reduced downtime

Installation notes

The Magnom unit was installed in the vertical mode to assist core removal for cleaning.

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